This movie will turn out like crap unless I personally write and direct it myself
Daniel would make a way better Shinji than Haley, if not for the fact that he has a british accent
I know Haley more as "that kid from Steven Spielberg's Artificial Intelligence" than as "that kid from The Sixth Sense" because I made an AI music video. He's also "that kid from Pay it Forward"
However, the guy who played John Connor in T3 would beat them both as Shinji
There is no one in hollywood who could do Rei well. Period. But if I had to choose someone... Britney Spears. She has a high-pitched enough voice...
The more I watch Rah Xephon, the more I think Carrie-Ann Moss (AKA Trinity from The Matrix) would make an okay Misato Katsuragi.
And it just doesn't require much acting skill to bitch at people, so anyone could do Asuka. However, if you're looking for an authentic European accent, that chick from the American Pie movies would do very well.
Jonathan Frakes as Gendo. Oh yeah.
Ask me about my secret stash of videos that can't be found anywhere anymore.